I loko o ke ao kikoʻī o ka extrusion alumini, ʻo ka pae hoʻoluʻu a me ka lawe ʻana he wahi koʻikoʻi "Zero-Defect". I ka puka ʻana mai o nā ʻano alumini mai ka make ma nā mahana e ʻoi aku ana ma mua o 550°C, palupalu ka mea a maʻalahi loa i ka hōʻino ʻia o ka ʻili. ʻO ke koho ʻana o ka PBO (Poly-p-phenylene benzobisoxazole) felt wela kiʻekiʻe e hoʻoholo ʻaʻole wale i ka maikaʻi o ka ʻili o ka huahana hope loa akā ʻo ka pono hana o ka laina paʻi extrusion holoʻokoʻa.

No nā luna kūʻai a me nā ʻenekinia hale hana ma nā hale hana alumini elite, ʻo ka pahuhopu nui ka hoʻopau ʻana i nā ʻōpala o ka ʻili a me ka carbonization mua o ka manaʻo. Ma ANNILTE, ua hoʻohana mākou i 17 mau makahiki o ka ʻenekinia lole ʻoihana e hanaManaʻo PBOnā hoʻonā e wehewehe hou i nā palena o ke kūpaʻa wela a me ka mechanical.

1. Paʻa Wela 600°C: Ma ʻō aku o nā palena o Aramid

Ka Pilikia: Hoʻomaka nā felts aramid maʻamau (Kevlar) e hoʻoheheʻe kalapona a lilo i mea palupalu ke hōʻike ʻia i nā mahana ma luna o 480°C. No ka extrusion wikiwiki o kēia wā, alakaʻi kēia i ka hoʻokahe ʻana o ka felt—kahi e pipili ai nā olonā i puhi ʻia i ka ʻaoʻao alumini, e hōʻino ana i kona hoʻopau ʻana.

ʻO ka Hoʻonā ANNILTE: Hoʻohana wale mākou i ka 100% Virgin PBO Fiber no ka ʻili hana o kā mākou mau wili a me nā kāʻei.

• Ke Kū'ē ʻana i ke Kalapona: Mālama ʻo PBO i kona kūpaʻa kūkulu a hiki i ka 600°C. ʻAʻole ia e heheʻe a kulu paha.
• ʻO ka hopena: E palupalu a maʻalahi hoʻi kā mākou mau felts ma hope o ka lōʻihi o ka hoʻohana ʻana i nā mahana extrusion kiʻekiʻe, e hōʻoiaʻiʻo ana ua paʻa ka ʻaoʻao alumini i kahi ʻano abrasive ʻole.

2. ʻenehana HST: ʻO ka pololei ʻole o ka hoʻololi ʻana

Ka Pilikia: ʻO nā mahana kiʻekiʻe ke kumu o ka hoʻonui ʻana a me ka ʻūmiʻi like ʻole o nā felts maʻamau. ʻO kēia ke alakaʻi ʻana i ka "hele wāwae" (tracking deviation) a i ʻole ka distortion i ka mānoanoa o ke kāʻei, e hopena ana i ka hoʻomaʻalili like ʻole a me ka warping profile.

ʻO ka Hoʻonā ANNILTE: E hana ʻia kēlā me kēia kāʻei PBO felt a me ka wili i kā mākou HST (Heat Setting Technology) Secondary Setting ponoʻī.

• Hoʻomaha i ke Koʻikoʻi Kūloko: Hoʻopaʻa mua ke kaʻina hana HST i ka ʻano molekala o ka PBO a me ke kumu Kevlar.
• Ka Hahai Pololei: Hōʻoia kēia i ka elongation mau loa kokoke i ka ʻole a me ka mānoanoa like loa. Inā he kāʻei 3000mm a i ʻole he wili 500mm, mālama kā mākou huahana i ko lākou mau ana, e hōʻoia ana i kahi mokulele lawe pālahalaha kūpono no ka alumini.

3. Ke kuʻi ʻana i ka nila kiʻekiʻe-density: Hana me ka ʻole o ke kahakaha

Ka Pilikia: ʻAe nā felts haʻahaʻa-density i nā ʻāpana alumini oxide e hoʻokomo ʻia i loko o nā olonā. Hana kēia mau ʻāpana e like me ka pepa one, e hana ana i nā ʻōpala hohonu ma ka ʻaoʻao alumini palupalu.

ʻO ka Hoʻonā ANNILTE: Hoʻohana mākou i ka High-Frequency Multi-Layer Needle Punching.

• Ka Nui o ke Kūkulu ʻana: Hoʻokumu kēia i kahi ʻili mānoanoa a laumania e pale ai i ke komo ʻana o nā ʻāpana.
• ʻO ka hopena: He hopena "Mirrored Surface" ma kāu mau ʻaoʻao alumini. Ma ka mālama ʻana i kahi kiko pili maʻemaʻe a kiʻekiʻe ka nui, ʻo nā felts ANNILTE ke koho makemake ʻia no ka hana alumini kiʻekiʻe a me ka hana uila.

4. Ke kūpaʻa i nā wahi ʻino: Hydrolysis a me ke kū'ē kemika

Ka Paʻakikī: I loko o nā mea kanu extrusion he nui, hiki i ka noe aila a me ka haʻahaʻa ke hoʻohaʻahaʻa i nā fibers synthetic ma o ka hydrolysis, e hoʻolilo ana i ka manaʻo i palupalu a maʻalahi hoʻi i ka "hoʻokahe."

ʻO ka Hoʻonā ANNILTE: Loaʻa kā mākou fiber PBO mai nā hoa kemika Fortune 500, e hōʻoiaʻiʻo ana i ka maʻemaʻe loa.

• Hōʻoia Paʻa: Ma hope o kahi pōʻaiapuni hana 3000-hola i nā wahi haʻahaʻa kiʻekiʻe, mālama kā mākou huahana PBO ma mua o 90% o ko lākou mau waiwai mechanical.
• ʻOi aku ka lōʻihi o ke ola lawelawe: ʻOi aku ka lōʻihi o nā felts ANNILTE PBO ma mua o 20-30% ma mua o nā koho aftermarket maʻamau, e hoʻohaʻahaʻa pololei ana i kāu TCO (Total Cost of Ownership).

5. HST Zero-Tracking: Ke pale nei i kāu mau wili a me nā bearings

Ka Pilikia: ʻO ke kāʻei e holo ana ma waho o ke kikowaena e kau i ke kaumaha nui ma ka ʻaoʻao ma luna o nā bearings roller a me ka mōlina mīkini, e alakaʻi ana i ka hāʻule ʻana o ka mīkini i ka wā ʻōpiopio.

ʻO ka Hoʻonā ANNILTE: Ma ka hoʻopau ʻana i nā pilikia kūloko ma o ka ʻenehana HST, hōʻoia mākou he kaulike kūpono ko kā mākou mau kāʻei PBO ma ko lākou laulā holoʻokoʻa.

• Hilinaʻi Hoʻonohonoho Ponoʻī: Noho ke kāʻei i waenakonu o ka ʻōnaehana hoʻokele me ka ʻole o ke komo lima mau ʻana. Mālama kēia i nā ʻāpana waiwai nui o kāu mīkini a hōʻoia i kahi ʻano hana maʻemaʻe a ʻaʻohe lepo.

Nā nīnau i nīnau pinepine ʻia

Q: Pehea e hoʻohālikelike ʻia ai ka mana PBO me Kevlar no ka extrusion alumini?

A: Manaʻo PBOua hoʻolālā ʻia no ka papa mua wela kiʻekiʻe (a hiki i ka 600°C), ʻoiai ʻo Kevlar (Para-aramid) ka mea maikaʻi loa no ka papa holo (a hiki i ka 480°C). Hāʻawi ʻo PBO i ke kūpaʻa wela kiʻekiʻe a me ke kū'ē ʻana i ke kahakaha no ka ʻāpana wela loa o ke kaʻina hana extrusion.

Q: He aha ke ala maikaʻi loa e pale aku ai i nā ʻōpala ma nā ʻaoʻao alumini kiʻekiʻe?

A: ʻO ke ala kūpono loa, ʻo ia ka hoʻohana ʻana i nā wili a me nā kāʻei felt PBO kiʻekiʻe-density ma ka papa mua. Hoʻopaʻa nā felt PBO paʻa HST a ANNILTE i kahi ʻili pālahalaha kūpono, kūpaʻa i nā ʻāpana e hoʻopaʻa ana i ka alumini palupalu me ka ʻole o ka abrasion.

Q: Pehea ka lōʻihi o ka lōʻihi o ka lōʻihi o kahi wili PBO felt?

A: Hiki i kahi lola PBO kiʻekiʻe mai kahi mea hana loea e like me ANNILTE ke mau i 30-50% ka lōʻihi ma mua o nā koho haʻahaʻa, ma muli o ka wikiwiki extrusion a me ka mahana. Hōʻoia ka ʻenehana HST ʻaʻole e nalowale ke ʻano a i ʻole ka mānoanoa o ka lola i ka hala ʻana o ka manawa.