A duniyar masana'antu masu nauyi—haƙar ma'adinai, jigilar kayayyaki, da kuma samar da siminti—bel ɗin jigilar kaya na igiyar ƙarfeshine ginshiƙin samar da kayayyaki. Idan kana jigilar dubban tan na kayan aiki a tsawon kilomita da dama, bel ɗin yana fuskantar matsin lamba mai yawa. Rashin aiki ɗaya ba wai kawai batun gyara bane; bala'i ne na aiki na miliyoyin daloli.

Ga manajojin sayayya da manyan injiniyoyi, ƙalubalen ba wai kawai neman wani abu ba nebel ɗin igiyar ƙarfemai ƙera; yana neman wanda ya fahimci kimiyyar damuwa mai yawa.

A ANNILTE, mun shafe shekaru 17 muna inganta fasahar bel ɗin ST (ƙarfe). Ta hanyar haɗa kimiyyar polymer mai ci gaba tare da haɗa igiyar ƙarfe daidai, muna magance mahimman matsaloli guda biyar da ke addabar bel ɗin masana'antu na yau da kullun.

1. Hana Fitar da Igiya: Ikon Haɗa Co-polymer

Wurin Ciwo: Matsalar da aka fi samu a bel mai nauyi ita ce rabuwar murfin roba daga igiyoyin ƙarfe (delamination) ko kuma igiyoyin ƙarfe da ke fitowa a ƙarƙashin matsin lamba. Wannan yawanci yana faruwa ne saboda haɗin haɗin yana da rauni sosai.

Maganin Fasaha na ANNILTE: Muna amfani da Fasaha ta Musamman ta Vulcanization don canza tsarin ƙwayoyin murfin roba zuwa Sarkar Kwayoyin Halitta ta Co-polymer.

• Ingancin Tsarin: Wannan tsarin co-polymer ya fi karko fiye da sarƙoƙin ƙwayoyin halitta guda ɗaya da ake samu a cikin bel ɗin kayayyaki.
• Ma'aunin Aiki: Murfin robarmu yana riƙe da ƙarfin ≥10N a kowace murabba'in milimita a kashi 1%. Wannan yana tabbatar da haɗin gwiwa mara karyewa tsakanin robar da kebul na ƙarfe mai ƙarfi, wanda ke samar da mafi girman abin da ke tabbatar da aminci a masana'antar.

2. Dogara ga Alpine: "Tagar Tauri Mai Tsauri" ga Sanyi Mai Tsanani

Wurin Ciwo: A wuraren hakar ma'adinai na waje ko tashoshin jiragen ruwa (kamar Arewacin Turai, Kanada, ko Rasha), bel ɗin roba na yau da kullun yana yin tauri da karyewa a lokacin hunturu. Da zarar robar ta fashe, danshi ya isa ga igiyoyin ƙarfe, wanda ke haifar da tsatsa a ciki da kuma fashewa kwatsam.

Maganin Fasaha na ANNILTE: Ta hanyar daidaitaccen tsarin hada sinadarai, muna daidaita tsarin roba na roba a cikin "Tagar Tauri Mai Girma" mai girman 800-1000 MPa.

• Juriyar Tasiri: Wannan yana tabbatar da cewa bel ɗin ya kasance mai laushi kuma yana riƙe da ƙarfin tasirinsa mai ƙarancin zafi ko da a -40°C. Ta hanyar hana tsagewar saman, muna kare igiyoyin ƙarfe na ciki daga yanayi, muna ninka tsawon rayuwar bel ɗin a cikin mawuyacin yanayi.

3. Kawo Karshen Mafarkin Gyara: Fasahar Bin Diddigin Hanya ta HST

Wurin Ciwo: Abel ɗin igiyar ƙarfe mai nauyiYana da nauyi sosai. Idan yana gudu daga tsakiya (ɓangaren bin diddigi), ƙarfin gefe na iya lalata firam ɗin jigilar kaya da kuma niƙa gefunan bel cikin kwanaki. Daidaita masu aiki da hannu akai-akai yana rage yawan aiki.

Maganin Fasaha na ANNILTE: Kowace bel ɗin ƙarfe na ANNILTE yana fuskantar Saiti na biyu na HST (Fasahar Saitin Zafi).

• Rage Damuwa ta Ciki: Matsalolin bin diddigi kusan koyaushe suna faruwa ne sakamakon yawan da ba iri ɗaya ba ko kuma ragowar damuwa ta ciki daga tsarin ƙera. HST yana kawar da waɗannan damuwa, yana "shakatar" da bel ɗin zuwa yanayin da ya dace daidai.
• Sakamakon: Bel ɗin da ke aiki tun daga ranar farko ta shigarwa, wanda ke buƙatar daidaitawa kusan sifili da kuma kare kayan aikin ku daga lalacewar gefen.

4. Splice shine Mafi Rauni Hanyar Haɗi: MI Stability Matters

Wurin Ciwo: A kididdiga, kashi 80% nabel ɗin igiyar ƙarfeKurakurai suna faruwa a wurin haɗin. Idan kayan da aka yi amfani da su a cikin tsarin haɗin suna da halayen kwarara marasa daidaituwa, haɗin da aka yi da vulcanized zai yi rauni kuma yana iya fuskantar gazawar gajiya.

Maganin Fasaha na ANNILTE: Muna samo mahaɗan robarmu ne kawai daga masu samar da kayan masarufi na Fortune 500, don tabbatar da daidaiton Melt Index (MI).

• Tabbatar da Dorewa: Stable MI shine sirrin haɗin zafi mai ƙarfi. A cikin gwaje-gwajen dakin gwaje-gwajenmu, bel ɗin ANNILTE yana nuna bambancin gajiya na ƙasa da kashi 5% bayan zagaye 10,000. Lokacin da ƙungiyar ku ta haɗa bel ɗin ANNILTE, kuna ƙirƙirar haɗin da ya yi ƙarfi kamar kayan asali.

5. Juriyar Tsautar UV da Muhalli ta Grade-A

Wurin Ciwo: Na'urorin jigilar kaya masu nisa suna fuskantar hasken UV da ozone marasa kauri. Da shigewar lokaci, "alli" na roba yana rasa sassaucinsa, kuma yana samar da ramuka masu zurfi waɗanda ke kama abu da danshi.

Maganin Fasaha na ANNILTE: Mun haɗa da wani fakitin ƙari mai rikitarwa wanda ke ɗauke da HALS (Masu Daidaita Hasken Amine Mai Hana) da kuma nano-scale anti-ozonants.

• Aiki na Dogon Lokaci: Bayan gwajin tsufa mai sauri na awanni 3000, bel ɗinmu yana kiyaye ƙimar riƙe kayan injiniya na >90%. Fuskar ta kasance mai santsi da tsabta, tana tsayayya da lalacewar muhalli wanda ke lalata bel ɗin masu fafatawa.

Me yasa za ku yi haɗin gwiwa da ANNILTE?

Zaɓar ANNILTE yana nufin zaɓar shekaru 17 na ikon masana'antu. Ba wai kawai muna sayar muku da bel ɗinmu ba ne; muna samar da mafita mai ƙarfi ta jigilar kaya.

• Ƙwarewar Fitar da Kayayyaki a Duniya: Muna hidimar manyan cibiyoyin hakar ma'adinai da masana'antu a cikin ƙasashe sama da 100, muna fahimtar ƙa'idodin ƙasashen duniya kamar DIN, ISO, da AS.
• Keɓancewa: Muna bayar da bel ɗin ST daga ST630 zuwa ST6300, tare da kauri na musamman na murfin da ƙimar gogewa (X, Y, W, Z).