Installing a manure belt (also called a dung conveyor belt) in your poultry farm can save labor, improve hygiene, and boost efficiency. But improper installation can lead to belt misalignment, motor overload, or premature wear.

Tools & Materials Needed

Before starting, gather:

✔ Manure belt (PVC, PP, or rubber, depending on your farm size)
✔ Drive motor (0.75kW–3kW, based on belt length)
✔ Support rollers & tensioning system
✔ Stainless steel fasteners (to prevent rust)
✔ Spirit level & measuring tape (for alignment)
✔ Wrenches & screwdrivers

 

Step-by-Step Installation Guide

1、Prepare the Ground & Frame

Ensure the floor is level (use a spirit level).
If installing under cages, check support beams for stability.
For sloped systems, maintain a 1–3% incline for smooth manure flow.

2、Install the Drive & Idler Rollers

Drive roller (motor side) should be securely mounted to prevent slippage.
Idler roller (opposite end) must be adjustable for tensioning.
Use locking nuts to prevent loosening over time.

3、Lay the Manure Belt

Unroll the belt and center it on rollers.
Avoid twisting or folding—this causes premature wear.
For long belts, use temporary supports to prevent sagging during installation.

4、Adjust Tension & Alignment

Proper tension: The belt should not sag but also not be too tight (check manufacturer specs).
Alignment check: Run the belt slowly and observe if it drifts. Adjust rollers if needed.

5、Final Adjustments

Secure all bolts and recheck tension after 24 hours (belts stretch slightly).
Mark alignment points for future maintenance.

Common Mistakes to Avoid

Incorrect slope → Manure doesn’t slide off properly.
Poor belt tension → Slippage or excessive wear.
Misaligned rollers → Belt runs sideways and damages edges.
Cheap fasteners → Rust leads to premature failure.